Manufacture end-to-end automated production equipment for electrical connectors, optical connectors, and liquid-cooled connectors, and provide dedicated automated control and electronic systems.
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AboutWith the spirit of "pioneering and innovation," Unisign Automation leverages its extensive experience in design and application to provide customers with excellent and flexible comprehensive solutions. We continuously explore and innovate along the path of development.
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Technical ServiceWe provide users with advanced and professional customization of specialized automation equipment and technical services. We also offer a variety of standard products tailored for specific industries and hold a number of national patents.
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Insulator Positioning Clip Assembly Machine
- Commodity name： Insulator Positioning Clip Assembly Machine
- Product Description
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Specifications
Category English machine Model (Basic Type) UNMAC-MADLD-1.9 
machine Weight Approximately 610KG machine Dimensions Length × Width × Height ≈ 1000mm × 1100mm × 1800mm Required Power Supply AC220V, 10A Required Compressed Air Source 0.5-0.8Mpa Production Capacity 2-3 seconds/hole Adaptable Models Can be switched to produce multiple models Positioning Clip Feeding Method Strip-type material feeding Insulator Placement Manual placement, with simple and reliable fixture positioning for hole alignment and determination. The insulator is placed in the fixture, and hole positioning is completed, allowing for direct entry into automatic production. Insulator Capacity Two insulators can be placed at once. The machine automatically installs positioning clips. When one insulator is completed, an audible and visual alert is given, allowing personnel to remove the finished insulator and place a new one. While one insulator is being removed, the assembly work for the other insulator continues. Performance Description
- Versatility: The machine is designed to accommodate multiple models, allowing for flexible production changes.
- Efficiency: With a production capacity of 2-3 seconds per hole, the machine ensures high-speed assembly.
- User-Friendly: The manual placement of insulators, combined with simple and reliable fixture positioning, makes the machine easy to operate.
- Continuous Operation: The ability to place two insulators at once and the automatic installation of positioning clips ensure continuous production, minimizing downtime.
- Alert System: The audible and visual alert system notifies operators when an insulator is completed, facilitating smooth workflow.
This machine is designed for efficient and versatile assembly of insulators with positioning clips.
Optional Upgraded Machine Specifications:
1. Machine with Visual Positioning and Inspection Function
Category English Machine Model UNMAC-MADLD-SA2.3 Machine Weight Approximately 640KG Machine Dimensions Length × Width × Height ≈ 1000mm × 1100mm × 1800mm Required Power Supply AC220V, 10A Required Compressed Air Source 0.5-0.8Mpa Production Capacity 2-3 seconds/hole Adaptable Models Can be switched to produce multiple models Positioning Clip Feeding Method Strip-type material feeding Insulator Placement Manual placement. Two insulators can be placed at once. The machine automatically identifies hole position coordinates through a CCD visual inspection system. After identifying the coordinates, it automatically installs positioning clips. Subsequently, the CCD visual inspection system checks for any missed installations or defects. Operation Process When one insulator is completed, an audible and visual alert is given. Personnel can remove the finished insulator and place a new one. While one insulator is being removed, the assembly work for the other insulator continues. This upgraded machine is equipped with visual positioning and inspection capabilities, enhancing accuracy and efficiency in the assembly of insulators with positioning clips.
The price differences between the latter two models also stem from the different brands of robots they employ.
In the specification materials, the device model UNMAC-MADLD-SAR2.3 utilizes domestic Huichuan (INOVANCE) robots. The robot's function is to pick up the positioning claws, move them to designated coordinates, and insert them into the holes.
The computer screen displays the currently produced model, equipment status, and camera-recognized graphics.2. Multi-Station Robot Automatic Assembly Machine
Category English 
Machine Model UNMAC-MADLD-SAR2.1 Machine Weight Approximately 700KG Machine Dimensions Length × Width × Height ≈ 1100mm × 1200mm × 1800mm Required Power Supply AC220V, 10A Required Compressed Air Source 0.5-0.8Mpa Production Capacity 2-3 seconds/hole Adaptable Models Can be switched to produce multiple models Positioning Clip Feeding Method Strip-type material feeding Insulator Placement Manual placement. Eight insulators to be produced can be placed at once. The machine automatically identifies hole position coordinates through a CCD visual inspection system. After identifying the coordinates, it automatically installs positioning clips. Subsequently, the CCD visual inspection system checks for any missed installations or defects. Assembly Process Assembly actions are performed by a robot, which is flexible, precise, high-speed, and has a large working range. It can skillfully install positioning clips for insulators at eight positions. Completion Alert An audible and visual alert is given when the assembly of eight insulators is completed. Personnel can remove the finished insulators and place a new batch. Advantages This machine reduces personnel supervision, avoids frequent manual loading and unloading, and enables more flexible and rapid model switching.
Keywords:
Insulator Positioning Clip Assembly Machine
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